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Table of Contents
Health & Safety 1
Clay 3
Kiln Firing & Operation 7
Underglazes 14
Glazes 17
Problems, Causes & Solutions 21
Glossary 26
Quick Reference Guide 33
A Word from Mayco...
This booklet is designed to give you a general overview of the ceramics process. We have outlined the
recommended use and application for products, but keep in mind that this is a guideline; often you can achieve
successful results by breaking the rules. Ceramics 101 is meant as a starting point so you will know how and
when to bend the rules to fit your needs.
Mayco has been manufacturing high quality ceramic products for over 50 years. Our products are
enjoyed by different ceramic enthusiasts all-around the world: hobbyists, potters, educators, contemporary studios
and finished-ware producers.
We work very hard to provide you with consistent, top performing glazes in a broad range of color in both
non-toxic and health caution formulas. Our engineers have established very strict quality control procedures to
ensure that the product you receive performs to the very highest standards. All products are tested by an
independent toxicologist and are properly labeled for conformance to ASTM and FDA guidelines.
This guide is designed to provide you with basic information on how the ceramic process works. For
more in-depth product usage information, see our publication, The Mayco Book, for a complete reference on all of
Mayco’s high quality products. Of course, our technical service and education departments are available to work
with you to achieve better understanding, maximizing the performance of our products. For any questions, please
contact us at 614-876-1171 or email your questions to [email protected].
4077 Weaver Court South • Hilliard, Ohio • 43026
614-876-1171 • Fax: 614-876-9904
www.maycocolors.com • [email protected]
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Podsumowanie treści

Strona 1 - Table of Contents

Table of ContentsHealth & Safety 1Clay 3Kiln Firing & Operation 7Underglazes 14Glazes 17Problems, Causes & Solutions 21Glossary 26Quick Re

Strona 2 - Health & Safety

During normal use of the kiln, corrosion will occur onthe metal surfaces, which can cause the kiln to misfire. Thetube assembly should be replaced pe

Strona 3 - Labeling Information

Apply three thin coats (milk consistency) to the top ofeach kiln shelf with a large house brush. Allow to drycompletely before firing. Kiln wash is

Strona 4 - What is Clay?

•Do not place the rims of large plates and bowls nextto an element: this will heat the piece unevenly.• Flat pieces should be placed on shelves above

Strona 5 - Clay Materials Properties

exceeds this point, the clay actually starts to soften orbecome liquid-like. Although the overfiring may not benoticeable to the naked eye, some indi

Strona 6 - Clay Body Compositions

Glaze FiringMany of the low fire glazes work on greenware(unfired) projects. Most all clear glazes work well, testothers. These pieces need to be abso

Strona 7 - Creative!

Putting Down a Foundation . . .Underglazes14Underglazes, originally, was a term used to refer toceramic colors used under-the-glaze, like a foundation

Strona 8 - All Fired Up . .

used on decorative items and is not suitable for food or drink.Design work done in translucent One Strokes can becompleted and then spot glazed to the

Strona 9 - Kiln Sitter

mixtures of color, allowing the bisque to show through bySeveral colors can be blended into the sponge at one time.Usually One Stokes are thinned to t

Strona 10 - Controllers

Ceramic glaze is a glass covering that provides aprotective finish for a porous clay object. Over-simplified,it is a combination of raw materials tha

Strona 11

If it is not dry, the brush may pick up the glaze, rather thanput it down. If the glaze starts to shift or crawl whilepainting, then more drying time

Strona 12 - Overfiring

Ceramics is one of the most rewarding and enjoyable ofall hobbies, and one of the safest, if some simple common-sense precautions are taken. As with a

Strona 13 - Surviving in the Classroom

Choosing a Glaze FinishWhen you glaze a piece you are enhancing its utilitarianand decorative function, not simply covering it. There is moreto consi

Strona 14

for food and drink. However, this may not be apparent untilmonths later when the glaze has delayed crazing of thesurface. All glazes should be from

Strona 15 - Underglazes

Problem Cause SolutionGlazesOops, Now What Do I Do?Problems, Causes and Solutions21Glaze crawls on inside vase.Usually caused by deposits of claydust

Strona 16 - Sponging One Strokes

22Problems & SolutionsPinholes in glaze.a. Primarily caused by underfiredbisque. Can also be underfired glazeor a combination of the two firings.

Strona 17 - Use geometric shapes to

23Problems & SolutionsReds fade in the firing, turning whiteto dark gray.a. Glaze was applied too thinly. b. Insufficient ventilation in kilndurin

Strona 18 - Applying Glazes

24Problems & SolutionsProblem Cause SolutionDipping glaze is too thick.Dipping glaze loses water with usethrough evaporation.Add small quantities

Strona 19 - Rolling A Glaze

25Problems & SolutionsFiringProblem Cause SolutionBlisters, craters and pinholes in glaze.a. Bubbles formed and glaze cooledtoo quickly. b. The g

Strona 20 - Food Safety

Absorption - The ability of a porous object such as plaster orbisque, to absorb water; the amount of moisture that will soakinto an item.Accenting -

Strona 21 - Sponging is as Easy as . .

Clay - Earth that is relatively pure alumina and silica; one of thematerial used in the manufacture of china and pottery.Clay Carbon - Specially trea

Strona 22 - Oops, Now What Do I Do?

Extrude - To draw out; force or press out; force through a narrowopening, as clay.Face - The outside surface of a mold.Fat Oil - A china painting m

Strona 23 - Problem Cause Solution

• Proper firing of dinnerware safe glazes is critical. Use shelfcones on the kiln shelves to ensure that the pieces are fired hotenough, even if the

Strona 24

Hard Bisque - Term given to bisque that is fired to its hottesttemperature before it goes liquid.Harmonious - A color scheme chosen by some numerica

Strona 25

Mold Cavity - The hollow section of a mold that is a negative ofthe finished casting. That part which is filled with slip to form thecasting.Mold R

Strona 26

Release Time - Length of time needed before a casting can beremoved from a mold.Relief - A raised design.Renuzit - A dry cleaning material used to

Strona 27 - What's in a Word . .

Spray - To apply color by means of some type of air supply.Sprig - A clay trim, made in a press mold and attached to aleatherhard casting with mendi

Strona 28 - Glossary

33Product Surface Fired Color Firing Range Uses Types of Clay NotesEarthenwarePottery orCeramic ClayStonewareNot VitreousNot TotallyVitreousUsually wh

Strona 29

Product Time Cone Temp. & Vented Non-vented NotesRamping Rate Kiln Kiln34One StrokesOpaqueUnderglazesAstro GemsGlazes6-8 hrs. forshelf cone 04 8

Strona 30

35Quick Reference GuideProduct Health Status Mayco Book Firing Range Applied By: General NotesApplicationOpaqueUnderglazes Non-toxic Non-movingwhen f

Strona 31

36Quick Reference GuideProduct Health Status Mayco Firing Range Applied By: General NotesBook ApplicationSeries 2000 -Gloss,Specstone &Stoneware-

Strona 32

37Product Health Status Mayco Firing Range Applied By: General NotesBook ApplicationStroke & Coat® Wonderglazefor BisqueNon-toxic Non-movingwhen

Strona 33

38Quick Reference GuideProduct Health Status Mayco Firing Range Applied By: General NotesBook ApplicationPottery CoatNon-toxic Non-movingwhen firedPg

Strona 34 - Quick Reference Guide

Clay is a compound of minerals and organic materialresulting from the natural decomposition of certain igneousrocks (for example, feldspar and granite

Strona 35

39Product Health Status Mayco Firing Range Applied By: General NotesBook ApplicationArt GlazesFoodsafe glazesare marked witha star *symbolPg. 27Shelf

Strona 36 - PRODUCTS FOR GREENWARE

40Product Health Status Mayco Firing Range Applied By: General NotesBook ApplicationJungle Gem™Crystal GlazesNot for FoodItemsPg. 26Shelf cone 06-6Ch

Strona 37 - GLAZES: NON TOXIC

structure or binding material for the flux and glass-formers tobind together. The primary refractory material is alumina.Rather than add pure alumina

Strona 38

Classifications of Clay BodiesTwo common methods of classifying clay bodies areaccording to the firing temperature range of the clay and bycomposition

Strona 39

Storing and Reprocessing ClayIt is necessary to store clay in a sealed plastic container. Purchase some large plastic bins. When doing a project youwi

Strona 40 - : LEADED

Many kiln operators feel that opening the kiln after thefiring is more exciting than Christmas morning. However,firing is as big of a responsibility

Strona 41

Shelf cones enable you to get to know the personality ofyour kiln. Yes, they do have one, believe it or not. A goodcook knows that their oven perfor

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